eLeapPower Private Company Founded 2016 Canada eLeapPower has developed a suite of trail-blazing technologies for zero-emission electric vehicles. FSAE Space-frame Chassis. Our group's work on the powertrain for the 2010-11 FSAE car was divided into 3 major project aspects, with some additional breakdowns under them. FSAE electric powertrain circuit simulation. Electric Powertrains MIT Electric Vehicle Team, April 2008 An electric vehicle (EV) is a vehicle that is powered, at least in part, by electricity. There is a clear and easily monitored cap on energy in and out of the . Weight. At Electric Powertrain we are the leading UK Provider for Full Electronic Powertrain Vehicle Technology We have all the components necessary to build your own electric vehicle drive system configured to your need, including LED display, control units, battery, motor and software, perfect for implementation into small and mid-size vehicles. The Zips Racing team at the University of Akron has been competing in the FSAE competition series since 1990. FSAE Electric began in 2013 as a way for teams to build vehicles with a fully electric powertrain, powered only by an electric motor. The shift system of FSAE racing car is an indispensable part of the powertrain of the racing car. Emrax 228 is a good choice, but consider the 208 as it is 7 lbs lighter and gives most teams what they need (as you aren't pulling maximum power the whole time). The car is evaluated in automotive design and performance through a series of static and dynamic events which focus . Differential b. Aug 2020 - Present2 years 2 months. Performance Characterization of Electrified Powertrain Motor-drive Subsystem This document was developed to provide a method of obtaining repeatable measurements that accurately reflects the performance of a propulsion electric drive subsystem, whose output is used in an electrified vehicle regardless of complexity or number of energy sources. This paper analyzes the key differences, main challenges and potential of electrical system designs for Formula Student Electric (FSE) in comparison to Formula Student Combustion (FSC) cars, using the specific example of the TUfast Racing Team cars. The proposed electric powertrain is equipped with a four-wheel drive system. Free body diagrams used to develop the torque vectoring equations [1]. Int. The powertrain package includes a dedicated battery bay for easy installation and removal, and drivetrain mounting that extends beyond the edge of the frame to reduce weight and satisfy our wheelbase requirements. . Air Intake b. The scope of our project included the half shafts, shaft splines, continuous velocity joints, and wheel hubs. The goal of the competition is to design and build an open-wheel, single-seat, electric racecar conforming to a stringent set of rules, which emphasize drivetrain innovation, safety, and energy efficiency . FSAE Electric Dual Motor Powertrain Design Jon Chua, Will Graham, Jeff Gubler, Luke McDivitt, Karianne Moe, Zach Orton, Dan Sturm BENCHTOP PROTOTYPE GO-KART TEST VEHICLE Figure 3. The property file is found in the subsystems.tblfolder in your database. Power. Air System a. The custom designed central Tractive System Control Board (TSCB) communicates with the Supervisory Control and Data Acquisition (SCADA) system, motor . The main motivation is the efficiency advantage of electric motors over internal combustion motors. MRacing FSAE, being an internal combustion (IC) team for more than 30 years, merged with Michigan Electric Racing team to fully transition to EV engineering and competition. The powertrain property file provides information on how the engine and powertrain is modeled. Abstract The design requirements for the new electric powertrain were the ability to deliver the peak power of 80kw allowed by rules and meet the mass goal of 23kg. Our innovative powertrain technology optimizes battery performance and significantly cuts charging time. Whole Car (Design) Race Car Design. Nevada Electric Racing is a first year club at the University of Nevada, Reno. We take learning beyond textbook theory by designing, building, testing and competing with an electric formula-style race car. It is a parametric longitudinal speed tracking controller for generating normalized Acceleration and Braking commands based on reference and feedback velocities. Students are tasked with designing and fabricating a vehicle that can be sold to a manufacturing rm for mass production and targets the weekend autocross racer. Top Speed >120 kmph. We receive enormous support from all of our partners day in and day out. Abstract The Formula SAE Electric competition is a collegiate autocross event in which teams design, build, and race an open-wheeled electric race car. by Hady Hafez. REV6 Powertrain David Bunn FSAE 4WD Electric Powertrain First competitive 4WD FSAE car in North America Designed to maximize longitudinal acceleration and tractive force 4WD independently controlled in-hub motors mounted in each Upright Parker GVK-142 Permanent Magnet Synchronous Motors (PMSM) - 80 kW total This paper describes the high-level design of an electric powertrain system for a Formula SAE electric race car. The VelRef port is the reference velocity port where the input drive cycle data is fed. Automotive Technology 10, 2, 241-249. in a power train is the use of electric components or a combustion engine. Countless hours of labor went into the design and . McGill Formula Electric 817 Sherbrooke Street West MacDonald Engineering Building, Room 270 Montreal, QC H3A 0C3 . The use of model-based design (MBD) for an EPT FSAE vehicle is investigated through this thesis. The motor selection as well as all the electric part of the powertrain is already defined. Home. SOLIDWORKS, STEP / IGES, STL, Rendering, April 26th, 2020 Hoosier R25B 20x7.5-13 & . About History OUr Team Typically whatever Emrax you go with higher voltage is better, and so is getting a rinehart controller rather than the bamocar d3. In short, Formula SAE competitions, along with all of the SAE Collegiate Design Series competitions, provide the skills and experiences needed for a well-rounded Formula SAE Electric: Lithium Powertrain anteaterelectric.com @anteaterelectricracing UCI FSAE Electric Racing Telemetry Human Interface Electrical Chassis Racing. The VelFdbk port corresponds to the feedback velocity. the aim of this work is to develop the power train of an fsae electric car by modelling the vehicle on matlab/simulink and then estimating the performance parameters such as acceleration (longitudinal and lateral), velocity (longitudinal and lateral), force (longitudinal and lateral), energy consumption (mechanical and electrical), power Vehicles running on fuels such as petrol, diesel, or CNG consist of a combustion engine that supplies power to drive . That is why we started FSAEparts.com - an online parts store for Formula SAE/Student teams, by Formula SAE alumni. The powertrain of an electric vehicle is a simpler system, comprising of far fewer components than a vehicle powered by an internal combustion engine. Main Components of an ICE vehicle powertrain - An ICE vehicle has hundreds of moving parts. This is the very definition of learning by doing!" 458 lb. Formula SAE and Formula Student are collegiate engineering competitions with over 500 participating schools that challenge teams of students to design and build a formula style car. FSAE Space-frame Chassis. 8 79 1. The biggest focus was on the battery management system (BMS). ABOUT THE TEAM. Also described are the various development tools which helped significantly in the design and . Main components of its powertrain are Engine, Transmission and Driveshaft. Cooling The wiring harness for the 2010-11 car will be taken on by William "Jay" Kistler as an Honors 3.5 sec. Figure 1. The FSAE powertrain property file has connection points and mass properties for the engine and differential. 1st turbocharged KTM 690 in recorded Formula SAE history. ELECTRIC POWERTRAIN eTrain is a primarily mechanical team with electrical elements mixed in. 50.2 hp. Each year we commit ourselves to bringing together the University of Washington's brightest engineers to . The 2014-2015 school year yielded a vehicle nicknamed "Duchess". by Shibodeep Banerjee. The car must have a reliable drive line in order to complete the race weekend. This vehicle, MR22, is the first in both teams' history to not only be equipped with an electric powertrain but also a full CFRP monocoque. Article Google Scholar Figure 2 . This report will detail why and how the switch in powertrains was accomplished. KUST 2018 Formula SAE Electric Team #201 Engineering college, Kookmin University,, Seoul, South Korea 136-702 The formula SAE (FSAE) EV design team utilised the gasoline-powered formula (FSAE) frame from the previous year. LEO Y LEOR(3/ GYRO Pitch -2.91' Roll +1.430 Yaw -24.120 G Force/Steering +140 GPS Lat 33.64050 N Lon 117.84430 10M 1 HR w ALL Battery Temp 200F Volts 90V Los Angeles, CA. Teams need to have reliable and high performing vehicles to do well in competition. EV configurations include battery electric vehicles (BEVs) which are powered by 100% electric energy, various hybrid-electric vehicles (HEVs), and plug-in hybrid electric vehicles (PHEVs). In order to build an electric powertrain, we looked at the main components. Axles c. Hubs 2. The design and development of this car is an ongoing project over the last four consecutive A brand new look. . The team is responsible for the entirety of the high voltage tractive path, bringing electrical power from the batteries to the drivetrain. used in the IIT Motorsports for the 2016 competitions. Entries must utilize a fully-electric powertrain with a maximum power output of 80 kW. The Virginia Tech (VT) FSAE team has produced a prototype electric powertrain (EPT) vehicle, VTM16e, and will take their first EPT vehicle, VTM17e, to competition in 2017. The vehicle was modelled in AVL CRUISE M software using technical and measured lab data as input parameters. SOLIDWORKS, STEP / IGES, STL, Rendering, April 26th, 2020 Hoosier R25B 20x7.5-13 & . Learn More Mcgill Formula Electric. 7 246 0 . The design of an electric powertrain di ers greatly from that of an combustion engine. The objective of the project was to lay a basis which future teams can extend to complete the transition from internal combustion (IC) to electric propulsion. The Formula SAE competition is for students to engineer and design a small race car. Exhaust 3. Our final design consisted of a carbon fiber shaft and a tripod continuous velocity joint. The Formula Electric competition, in its seventh year, offers a unique set of skills and learning opportunities related to the burgeoning electric powertrain technologies. Formula E being electric is able to restrict powertrain performance more effectively than with combustion-engined series. Electric Power Train design for FSAE Electric Car and Study of that Performance Parameters M Palanivendhan 1*, S Kiran , D Boopathi1, Dhruv . Although the 2015 season marks the second year for the FSAE Electric Vehicle Team, it is the first year that the team has designed an entire vehicle from the tires to the roll hoop. One of the years in charge of the transmission, which was a belt-pulley design. A set of stable and responsive shift system is of great help to improve the performance of the racing car. Cornell Racing has been building cars for the FSAE Electric class since the 2018-2019 academic year. 2.9 sec. In this paper, a Formula Student electric car powertrain was designed as a case study for energy analysis. 84 hp 69 lbft. The team had to modify the frame to accommodate the electric motor, motor controller, differential, battery back, cooling systems, and the drivetrain electrical systems. Power. The goal for this year's vehicle is to have a simple, reliable, well-built vehicle that can respectably compete at the Formula SAE competition in Lincoln, Nebraska. SC Formula Electric. Our powertrain team is currently designing and building a complete powertrain system that includes: liquid cooling and . 417 lb. formula SAE (Society of Automotive Engineers) competition. The requirements of the powertrain will be analysed and how to con gure the motors and gears in the best way. J. This includes the high voltage battery, the motor controllers (inverters), and the motors themselves. This video explains the equations linked below. Source. manufacturing an open wheel Formula-style car and competing in both static and dynamic events. Our design was modeled in Autodesk Inventor and tested in ABAQUS finite element analysis for stress these car's shaft system would endure during . MRacing FSAE: Cooling. The specifications used to design the system were provided by SAE in the Formula Hybrid SAE rules. FSAE is a competitive environment. Penn Electric Racing builds world class electric vehicles that have broken multiple records including the worldwide acceleration record at FSAE Lincoln. Each year, members are tasked with designing and manufacturing a competitive race car all while following a rigorous . Request PDF | On Jan 6, 2022, Kavitha M S and others published FSAE Car Electric Power train Analysis | Find, read and cite all the research you need on ResearchGate Build an electric race car that competes in Formula SAE International Competition in Lincoln, Nebraska Pass all technical requirements specified by SAE Build an electrical safety system powered by 12V that monitors car's critical parameters and runs a safety logic. Output up to 40kW of power from batteries to motors. Our Partners. by Shibodeep Banerjee. Formula SAE Electric is a design and engineering challenge for university students designed and run by the Society of Automotive Engineers. Each teammate, including myself, dedicates upwards of twenty hours per week to working on the car - we even spend a couple weeks of our winter break to manufacture parts . SOLIDWORKS, STEP / IGES, Rendering, April 26th, 2020 brakes' Tee fittings. Pack Motorsports is NC State's Formula SAE team. Electric motors have other torque characteristics making it possible to design the transmission in a di erent way. Moreover, there is a gap in the literature in energy assessment of the electric powertrain used in Formula SAE (FSAE) and Formula Student (FS) cars. Top Speed >150 kmph. For 32 years our organization has grown and developed into one of the most successful FSAE teams in the world. Powertrain math video: https://youtu.be/pkwBeQO-0A8Table of Contents:0:00 Introduction to the Course1:16 CHAPTER 1: Getting Ready for the Season1:32 . 0-100kmph. Abstract: This paper describes the design and implementation of a drivetrain for a Formula Society of Automotive Engineers (FASE) electric vehicle. SOLIDWORKS, STEP / IGES, Rendering, April 26th, 2020 brakes' Tee fittings. The proposed electric powertrain is equipped with a four-wheel drive system. Complete go -kart test vehicle. The powertrain is divided into subsystems: the battery pack, battery pack cooling system, motor controller, and the motor. 8 75 1. Follow the steps to calculate the speed and acceleration of a racecar given as many parameters as you can find (drag, rolling resistance, efficiency,. Combustion stability analysis during engine stop and restart in a hybrid powertrain. Specifically mentioned is its usefulness for Formula SAE/Formula Student engineering students involved in race car design. Powertrain "Formula SAE is in a league of it's own. Our car is driven with a single Emrax 228, a highly power-dense motor with a proven track record in electric vehicles. The Virginia Tech (VT) FSAE team has produced a prototype electric powertrain (EPT) vehicle, VTM16e, and will take their first EPT vehicle, VTM17e, to competition in 2017. In 2016, the University of Canterbury Motorsport team endeavoured to produce a four-wheel drive electric race car; the first of its kind for a New Zealand team. In this paper, we would like to present a FSAE (Formula SAE)-based pure electric vehicle with the wireless charging technology, called OLEV. Every partnership, regardless of type, size . The vehicle is to participate in an event scheduled by the formula SAE in Melbourne in December 2013. Rear wheel independence needed to be maintained either through a multi-motor design or a differential, but with vehicle performance in mind. In this paper, a Formula Student electric car powertrain was designed as a case study for energy analysis. by Hady Hafez. The Santa Clara Formula Electric team designed, and manufactured a powertrain for an electric racecar according to the rules prescribed by the SAE International Formula Electric competition. by Stefanos Stamoulis. Overview Frame Aero Powertrain . Back. Design of a Formula SAE Electric Powertrain by Brian Wanek Submitted to the Department of Mechanical Engineering on May 12, 2017 in Partial Fulfillment of the Requirements for the Degree of Bachelor of Science in Mechanical Engineering ABSTRACT The design requirements for the new electric powertrain were the ability to deliver the peak The team has thirty returning members that are responsible for designing and manufacturing each of the five vehicle-subsystems; chassis, suspension, aerodynamics, powertrain, and electronics. The speed, torque and power are given as information. 13 317 0. The Formula Society of Automotive Engineers (FSAE) competition for electric vehicle challenges to conduct research in the design of a safe and reliable electric powertrain because of the growing. Western Michigan University's FSAE team consists of 50 student members from various engineering and business majors. The aim of this research was to design an electric powertrain system and then retrofit it to a Formula SAE chassis. Based on the sequential gearbox commonly used in FSAE races, with stability and light weight as the design purpose, after the overall scheme design, hardware selection and design, software . Formula Racing at UC Davis is a student design team challenged to design, build, and race a formula style electric vehicle for the 2013-2014 FSAE competition. 0-100kmph. McGill's first 100% electric race car: the record-breaking, fastest electric formula SAE car in North America in 2014. The team is on its 27thvehicle design since inception and has recently switched its powertrain from a 600cc Inline 4 engine to a 450cc single cylinder engine. CL.6 System and Assembly List - Electric Vehicles 15 Verify this is the current version of this document at the FSAE Online website www.fsaeonline.com Formula SAE Drivetrain a. Our 2020 FSAE Electric Racecar, named Ampeater, holds many components into a very small chassis, therefore making ergonomics critical to the operation of the vehicle. After an initial failure of the drive line implemented in the car in 2012, the system needs to be In 2021 the UNC Charlotte Department of Mechanical Engineering and Engineering Science began the project of designing and building a Formula SAE EV car to attend the FSAE competition in the Spring of 2023. . Weight. FSAE Electric. the aim of this work is to develop the power train of an fsae electric car by modelling the vehicle on matlab/simulink and then estimating the performance parameters such as acceleration. The front of the vehicle was modified by Stefanos Stamoulis. To produce results in the Formula SAE Competition, the ergonomics of the driver are just as important as the performance. 1. (2009). Formula SAE Electric | Powertrain Engineer Jun 2022 - Present5 months College Station, Texas, United States Member Jan 2021 - Present1 year 10 months College Station, Texas, United States. In 2012, SAE International announced an addition to their Formula SAE and Formula Hybrid Competition series: Formula SAE Electric. . We aim to design, manufacture, and race an electric race car at the SAE Formula Electric competition in the summer of 2022. . Leader of the Powertrain team focusing on harnessing the power of the lithium-ion batteries and the electric motor for our . Formula SAE has evolved from a domestic event in the U.S. to an international competition throughout the world being held by countries in Europe and Asia. About Folder: Our Car. Each subsystem requires its members to implement organizational, managerial, and most importantly . Static Events. (4.5 / 5) Explains the fundamental design of chassis, suspension, steering, brakes, transmission and fuel systems in race cars. I have already been a member of a Formula SAE team for two years. Figure 1: 1s8p Energus Power Solutions Submodules 7 254 0 . They manufacture an 8-cell module that is specifically geared towards Formula SAE Electric which features threaded connections for ease of assembly, internal circuitry that outputs the highest cell temperature, and built in fuses. Powertrain Suspension Gallery Sponsors Contact Us Open Menu Close Menu. https://www.eleappower.com/ Westfield Sportscars Students join the team excited to learn and apply classroom topics to real world applications. Formula SAE is a global competition which challenges students to design and build a formula-style race car, which they then compete with in a series of dynamic and static events. We count on individuals, groups, and corporations, whose efforts enable us to fulfill our mission. The race car, named UCM16, featured four individually . 13 306 0. 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